Tuning and jetting
- Sourced power figures, and the licence boundary.
- PHBH main jet 115 restricted, 120 unrestricted.
- A 34 mm carb on a 122 is a mod, not that table.
Power, carefully
What was homologated, and what is still a rumour.
The useful tuning record is a dyno sheet with a date, not a jet size copied from a stranger. Homologation figures stay as the brief recorded them. The PHBH jet stacks are from the workshop manual.
Power the brief records
| Generation | Figure in the brief |
|---|---|
| Extrema / GS | 23 kW homologated (31.3 PS). No factory-restricted version, per Hartrusion. |
| Round-light | Open around 22 kW. MPA0 is 11 kW. MPA1 is 5 kW (80 km/h). UK bikes often sold at 15 bhp. |
| Bee-tail | MPB0 22 kW. MPB1 11 kW. SF open 21–21.5 kW. |
| RSV-style | PY0 21 kW. PYA 11 kW. |
Haynes 4298 labels its unrestricted carb column 20 kW. The figures in the table above are the research brief’s homologation numbers, about 21–23 kW and different by generation. They are not edited down to 20 kW. 15 bhp, where the brief uses it for UK bikes, is a third sentence.
Stock carb, and the 34 mm upgrade
Stock, in Haynes 4298, is a Dell'Orto PHBH28BD for both the 11 kW column and the 20 kW column. The research brief still pairs a VHSB 34 with the Rotax 123 and a PHBH 28 with the Rotax 122. Those are identification records. They are not a jet stack for a different body.
The upgrade people fit is a 34 mm carb on a Type 122 that left with the 28 mm carb. PJME sells that Dell'Orto for 1993–2005 and says the standard inlet manifold will not take it. Hartrusion says the same change is widely made, usually to the VHSB 34 LD, and that it is harder to jet at low rpm. Published 34 mm stacks do not agree. None of them is typed in here as the setting. The parts, the conflict, and the seizure warning are on mods: carburettor.
Exhausts and big-bore kits
From 2003 the expansion chamber has a catalyst. A non-catalyst pipe is the step in the derestriction notes, for a bike you are allowed to ride in that state. Brand names and part numbers are not in the brief.
PJME is also named for big-bore kits. Bore sizes, the piston they use, and any change to the transfer ports are To verify in that supplier’s own listing and then on a dyno.
Jetting
Haynes 4298 lists a Dell'Orto PHBH28BD for the 11 kW restricted RS125 and again for the 20 kW unrestricted RS125. It does not give a jet stack for the 34 mm Dell'Orto VHSB that the research brief records on the Rotax 123. Do not put these jets in a 34 mm body. Match the stamp on the carburettor. Pilot-screw turns, float height and needle-clip position areNot published. Idle for both columns is 1,150–1,350 rpm. Throttle and choke free play are 2–3 mm.
| Item | 11 kW restricted | 20 kW unrestricted |
|---|---|---|
| Carburettor | Dell'Orto PHBH28BD | Dell'Orto PHBH28BD |
| Starter jet | 70 | 70 |
| Main jet | 115 | 120 |
| Pilot jet | 62 | 62 |
| Slide needle | BN 264 | BN 266 |
| Float needle valve | 250 | 250 |
| Pilot screw | Not published | Not published |
| Idle speed | 1,150–1,350 rpm | 1,150–1,350 rpm |
Spark plug in the same manual: NGK BR10EG, electrode gap 0.5–0.7 mm, torque 20 Nm. A derestriction blog in the brief says to leave a BR8EG for a colder BR10EG. The manual extract does not list a BR8EG. Both stay. Keep your own baseline as well: screw turns, plug colour, temperature, and what exhaust was fitted. The carburettor strip is guide 6. The same table, with the conflict written out, is on carb specs.
A dyno log with nothing in it yet
| Date | Bike and engine | Exhaust and jetting | Result | Where |
|---|---|---|---|---|
| — | — | — | Not recorded | — |
Sources
- Haynes manual 4298 (Aprilia RS50 and RS125 1993-2006) (opens in a new tab) — Haynes
- Modellübersicht RS 125 2T (opens in a new tab) — Hartrusion
- Differences between Rotax 122 and 123 (opens in a new tab) — Hartrusion
- RS 125 review and buying guide (opens in a new tab) — MCN
- Derestriction guide (opens in a new tab) — The RS 125 blog
- Aprilia RS125 parts and engine ID (opens in a new tab) — PJME
- Bike categories, ages and licence requirements (opens in a new tab) — GOV.UK
Research brief dated 24 October 2026. Where this page says “the brief”, that is the sourced master plan behind the first edition.