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Guide 12 · Two-stroke

Derestriction and power

The law first, then the hardware the brief actually describes: powervalve, CDI, catalyst, jetting and plug. No pinouts.

Updated 25 October 2026

Before you start

Derestriction and power

  • Check your licence before you change a restriction.
  • This page names the hardware. It has no wire map.
  • Write down what changed, and tell the insurer.

How many steps: 7

Tools

  • The UK law page, read before any part comes off
  • The tools from the RAVE, carb and exhaust jobs
  • A notebook. Write down every part you change, because the insurer may ask.
  • The manual for this CDI or ECU. The brief says the CDI detail varies by unit.

Parts

  • A RAVE blade, if you are legally replacing a blanking plate
  • A non-catalyst expansion chamber, if the bike is 2003-on and you are legally altering it
  • Jets for a PHBH28BD from the carb specs page. Do not put those jets in a VHSB 34. The blog's BR8EG is not the manual's plug.

Slots for these parts, with empty OEM numbers and empty prices, are in theparts directory.

Specifications
ItemFigureStatus
A1 limitUp to 125 cc, 11 kW and 0.1 kW/kg, from age 17. On L-plates after CBT: no pillion and no motorways.Sourced
GOV.UK, via the research brief
Full-power two-strokeAround 21–23 kW, so it needs an A2 or a full A licence. MCN: anything above the restricted 15 bhp is illegal on a provisional or A1 licence.Sourced
Research brief, citing MCN. 15 bhp and 11 kW are both quoted and are not treated as the same sentence.
Blade orientationTaper down, flat side up.Sourced
Derestriction steps in the research brief. Confirm in the manual.
PHBH28BD main jet115 on the 11 kW restricted column. 120 on the 20 kW unrestricted column. Pilot jet 62 on both. Starter jet 70. Needle BN 264 restricted, BN 266 unrestricted.Sourced
Haynes manual 4298 (Aprilia RS50 and RS125 1993-2006)
Spark plugNGK BR10EG, gap 0.5–0.7 mm, torque 20 Nm. A blog also names a BR8EG. The manual extract does not list it.Sourced
Haynes manual 4298 (Aprilia RS50 and RS125 1993-2006). The BR8EG is the RS 125 blog, via the brief.
Unrestricted power labelHaynes labels the open carb column 20 kW. Homologation figures on this site stay about 21–23 kW by generation.Sourced
Haynes manual 4298, and the research brief. Both stay.

Do this page in order. The law is the first section because the rest of it is a description of how these bikes were restricted, not an invitation to ride an opened two-stroke on L-plates.

The licence, before the spanners

GOV.UK, as recorded in the brief, sets the A1 category at up to 125 cc, 11 kW and 0.1 kW/kg, from 17. After a CBT, on a provisional licence, you ride with L-plates, you do not carry a passenger, and you do not use a motorway.

A full-power two-stroke in the brief is around 21–23 kW. That needs an A2 or a full A licence. MCN’s wording, also in the brief, is that anything above the restricted 15 bhp is illegal on a provisional or an A1 licence. This site keeps both sentences. It does not convert 15 bhp into 11 kW and declare them the same restriction. If you need the current rule for your own licence, read GOV.UK on the day. The page is linked in the sources.

Tell the insurer if the bike is no longer as restricted as the policy assumes. That is the brief’s advice. The exact wording each insurer wants is To verify with them. “They will not notice” is not a note from the brief.

The hardware below is for the Rotax two-strokes in this record. A full-power bike in the brief is around 21–23 kW.

What the restriction actually is

The brief’s steps, which match the parts named in the generation tables, are:

  1. Powervalve. A restricted bike may have a blanking plate instead of the RAVE blade. The open arrangement in the derestriction steps is the blade, taper down and flat side up, plus the solenoid by the battery, the cable, and the RAVE unit. The RAVE guide has the cautions. Which codes left the factory with a plate is To verify on the bike. MPA0, MPA1, MPB1 and PYA are restricted codes the brief names inside these years, and the UK 15 bhp bikes are a further group.
  2. CDI. Nippondenso units have an environmental retard around 5–6,000 rpm. The brief says it can be removed and that the detail varies by unit. Verify it for the unit you have. This page does not include a wire colour or a solder map.
  3. Exhaust. From 2003 there is a catalyst in the expansion chamber. The brief’s step is to fit a non-catalyst pipe if you are building an open bike you are allowed to ride. Brand names and part numbers are not recorded.
  4. Jetting and plug. Haynes 4298 lists a Dell’Orto PHBH28BD for both columns: main jet 115 at 11 kW and 120 at 20 kW, pilot jet 62, starter jet 70, needle BN 264 restricted and BN 266 unrestricted. The plug in that manual is an NGK BR10EG, gap 0.5–0.7 mm, torque 20 Nm. A derestriction blog in the brief says the main moves up from 115 and that you leave a BR8EG for a colder BR10EG. The two mains line up. The manual extract does not list a BR8EG. Both stay. Do not put the PHBH jets in a 34 mm carburettor. The full stack is on the carb specs page. Change the fuelling when you change the pipe. A catalyst-delete on the old jets is how these engines seize. The manual’s open column is labelled 20 kW. Homologation figures already on this site stay about 21–23 kW.

Write down what you changed

Keep a line in the condition report: date, what was fitted, what the plate or the blade was before, and whether the insurer was told. The next owner, and your future self at MOT time, need that more than they need a claimed horsepower. Do not write a wheel figure on a receipt unless you have a dyno sheet. There is a blank dyno log on the tuning page.

Common mistakes

  • Opening a bike you will ride on a provisional licence or an A1 licence.
  • Telling the insurer only if they ask. The brief’s advice is to tell them. The wording is To verify with the insurer.
  • Removing a catalyst and leaving the jetting alone.
  • Bridging ‘a’ Nippondenso CDI from a drawing of a different unit.

Notes from readers

No reviewed note is attached to this page yet.Be the first to send one.

Spot a mistake? Tell usIt is reviewed before anything is published.

Sources

Research brief dated 24 October 2026. Where this page says “the brief”, that is the sourced master plan behind the first edition.